GENERAL
MATERIAL HANDLING
- Overhead cranes 500 Kg to 15 Ton capacity
- Battery operated Lifters
- Tractors
- Hydraulic Movable CRANE
METHODING & PATTERN SHOP
- We have the best in class casting simulation software for highly efficient methoding for product Making.
- We have in – House pattern repair shop ..
SAND PREPARATION
MOULDING
We have conventional Hand Moulding for Green Sand as well as Machine Moulding facilitiesfor green sand and No Bake Moulding to obtain better surface finish. The Green Sand plant works with conveyer system, has intensive sand mixers, hi-pressure mould machine, Air compressors, Pneumatic rammers etc..We have different sizes of Mould boxes – fabricated as well as casted. In addition, we have moulding machines like –
- ARPA -900
- DT Superior
- ARPA -300
CORE SHOP
We are equipped with core making with the following methods-
- CO2 core making
- Resin sand core making.
- Two part/ No Bake core making
MELTING& POURING
- 5 Ton capacity GEC Make Arc Melting Furnace.
- Electrotherm make Induction Furnace Upto 2.5 T capacity
- Laddle Pre-heating facility
- Molten metal & Pouring temperature check facility with immersion pyrometer and optical pyrometer.
- Top & Bottom pouring Laddles.
FETTLING, KNOCK OUT& CASTING CLEANING
- Shake out Vibrators with conveyer system to feed return sand to sand hoppers.
- Hanger type Shot Blast machines
- Other Dressing equipments including various Disc Grinders, Swing Frame Grinders, Pencil Grinders, DC Welding Machines, Arc-Air Gauging, Weld Rectifiers, Air Compressors etc.
HEAT TREATMENT
- We have Oil fired furnaces of about 22 T (10T,8T &4T)Batch capacity. All furnaces have temperature recording & graph facility at 4/6 zones Temp sensors with water quenching arrangement and rapid transfer of castings from inside the furnace into the quenching medium.
- We also have a newly set up PLC based heat treatment furnace with 8 zone temperature control system with recordings& Printing Facility.
- Induction Surface Hardening Machine: We have100 KW – 15-20 KHZ, 1 GBT based induction power source for job surface hardening system.
MACHINE SHOP
We have an In-house Machine shop with various sizes lathe, shaper, planner, milling, radial drill, bore machining and threading arrangements to handle final finishing of the products.
LABORATORY & TESTING
SAND TESTING FACILITY FOR
- Green compression strength
- Green shear strength
- Moisture
- Permeability
- Hardness properties
- Sand flow ability testing
- Sand shatter index testing.
- Methylene blue test
CHEMICAL TEST
- Direct reading vacuum emission spectrometers (GNR & Metal Power – 20 channel)
- Weight analysis carbon & Sulphur apparatus.
- Weight analysis for analyzing- like MN, Si & ferroalloys testing.
PHYSICAL TESTING
- UTM – 400 Kn with Graph Print
- Impact testing with sub zero temp test.
- Fracture toughness test.
- Micro examination – photo Micrographic equipment.
- Hardness Test – Rockwell, BHN & Digital
- Shadow graph
NDT & OTHERS
- Liquid – Die penetrate examination
- Magnetic particle examination
- Ultra-sonic examination
- Radiographic examination facility
- Coupler pull test – 500 Ton
- Bogie Load Test – 125 Ton & 300 Ton
- Casting Sectioning Arrangement
- Casting Weighting arrangement.
CASTING CHECKING
We have the final casting checking system that includes use of Marking Table with measuring equipment like vernier, micrometers, height gauge, radius gauge, ultrasonic thickness gauge and various jigs, fixtures and gauges to check product.